Necessity is the mother of invention.” This popular maxim has proven true in the drilling industry year after year. Advances in drilling technology have greatly contributed to safer, innovative, more user friendly equipment. This is not to say that merely using the latest, most costly equipment will achieve the best drill speeds. For example, even the finest augers can be rendered useless if the rig is not equipped with enough torque to turn them. And vice versa, even the most capable rig will have great difficulty drilling augers into hard rock.

The same goes for DTH hammer drilling, mud drilling, sonic drilling, water-hammer drilling and many other methods — each has its appropriate applications. Therefore, matching sub-surface conditions and your drilling application to your rig’s power specs and tooling remains the most important principle to achieving optimal penetration rates. Thanks to advances in drilling technology, many rigs utilize a variety of drilling systems, meaning that the most efficient method can always be employed.

Deciding between various drilling methods and tooling can be fairly straightforward if the same ground conditions can be expected on every drill site. However, in many areas conditions change from drill site to drill site. Even a single borehole may involve a diversity of material, including overburden, unconsolidated and consolidated material, aquifers, etc.

When this is the case, selecting a drilling method sometimes involves a compromise. For example, if 80 percent of a 200-foot borehole consists of unconsolidated formations such as clay and sand and only 20 percent is consolidated rock, mud drilling, while slow through the rock, would be efficient through 80 percent of the borehole and therefore the most likely method of choice. Conversely, if 20 percent is unconsolidated overburden and 80 percent rock, augers can be used to drill efficiently through the overburden, casing being inserted if necessary. The augers can be quickly removed and a DTH hammer will efficiently complete the remainder of the borehole. It should be noted that the above scenario has been simplified for example purposes. There are many other variables to consider when choosing the most efficient drilling methods for your particular borehole and application.

Compromising, however, is not an efficient option if near equal percentages of consolidated and unconsolidated materials will be encountered. The good news is that you don’t have to compromise. Again, thanks to advances in drilling technology, many rotation heads offer a versatile balance of torque, rpm and down force to match your drilling method — mud drilling requiring higher rotation speed and down force compared with DTH hammer drilling, and auger drilling requiring much more torque. Also, universal drill rods are available allowing both mud and air to be used without changing rods, which also reduces costs. These do, however, have their limitations.

While some rigs are equipped with both mud pumps and air compressors on-board, portable units can also be purchased or rented and easily coupled to the drill rig, providing the necessary air or water flow and pressure. To some, that may sound like a lot of support equipment and tooling to have on hand, but when you consider the efficiency and versatility afforded, it makes a lot of sense.

“Drilling through over burden and into hard rock is one scenario that can present a challenge for many drillers,” says Simon Duck, CEO of Techno Drill & Hammer Drilling Rigs. “But when you match your drill tooling to the right torque and rpm, the problem is solved and penetration rates are increased significantly.”

“That’s why we’re very excited about our new JT200-M Series drill heads.” Duck continues, “With 6,400 foot-pounds of torque and 205 rpm, rig operators have the ability to adapt their drilling methods to changing sub-surface conditions and drill applications; from auger drilling to mud rotary or DTH hammer drilling.”

Mark Nichols of North American Drill Services has been drilling with the TD410, now called the K60, for a number of years and has achieved staggering drill speeds using this “match method.”

“If people want to see a rig that’s worked hard,” says Nichols, “Our unit has over 4,500 hours on the clock and has done about 500,000 feet of drilling; the rig is pretty incredible”.

“On our best day of drilling, we did 1,700 feet.  We recently beat that record and got over 1,800 feet in one day.” Nichols adds, “We regularly drill 800 feet a day. The rig is bullet proof.”

The key to their success? It has been matching the right equipment and tooling for their ground conditions.

Drillers are constantly analyzing and adapting their work methods to contend with the ever changing and sometimes unexpected conditions in the field. Meanwhile, manufacturers are relentless in their quest to make equipment safer, more user friendly and more efficient. It is no wonder why operator feedback is so essential in improving equipment design and functionality. Their combined efforts have resulted in an industry and technology that continues to advance. 

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Brandon Wronski is sales executive of Hammer Drilling Rigs, a North Carolina rig and equipment supplier. For more information, contact brandon@hammerdrillingrigs.com or visit www.hammerdrillingrigs.com.