Tech Topics: Pump Selection - Part 1
The pump selection process, how to read pump curves and charts, and how to select the right pump.
During the last few articles, we laid the groundwork for pump selection by showing how to determine the amount of water needed in terms of gallons per minute, and the pressure needed in terms of PSI or feet of head. This month and next, we will go into the actual pump selection process, how to read pump curves and charts, and how to select the right pump.
Selecting a pump is a three-step process. First, determine the pumping requirements of the job as we did in the last few articles. Second, decide which brand and type of pump (jet pump or submersible) to use. Then go to the Internet or catalogs, and select a pump.
1. Jet pumps are located aboveground, which makes them easy to service – so easy in fact that many homeowners will do their own service work. Not good for a service-oriented pump company.
2. In terms of pump purchase price, when you consider that a 1⁄2-HP submersible performs about the same as a 1-HP jet, the pumps cost about the same. However, when the cost of the pump cable is thrown in (with a sub, the cable is longer and possibly larger since it runs down the well to the pump), the jet could be less expensive.
3. Jets usually are the pumps of choice when the pumping level is 25 feet or less. Jets can work down to 200 feet, but since 50 percent or more of their power goes into recirculating the water through the jet nozzle to provide the lift, they are not as efficient as subs, so it will cost the homeowner more money in electricity to pump with a jet. The deeper the well, the more the balance swings over to subs.
Personally, I would go with a sub if the pumping level is deeper than 25 feet. If you know that some of your competition is bidding a jet, but you want to bid a sub, offer a jet as an alternative and sell your customer up to the sub for its added efficiency.
Figure 1 is an example of a typical pump manufacturer’s composite performance curves for an 18-gpm pump. The vertical axis on the left shows the pressure capability in terms of in feet of head and PSI (remember that you can convert from feet of head to PSI by dividing by 2.31, and vice versa). The horizontal axis on the bottom shows flow in terms of GPM.
The six pumps on this curve all use the same impeller and diffuser assemblies, but they differ in the number of stages (impeller/diffuser sets) and the horsepower it takes to drive them. Figure 2 is a cutaway of a 10-stage submersible pump. The more stages, the more pressure the pump will provide. The first number of the model number represents the horsepower, and the last number is the number of stages. To use a curve like this, select the pump that has a curve above the operating point needed for your application.
The operating point is the point on the curve where the GPM required for the application meets the pressure required. Last month, we finished our series on pressure drop with a hypothetical application requiring 20 gpm at 229.5 feet of head. To find this operating point on Figure 1, draw a line up from 20 gpm and over from 229.5 feet of head. Where the two lines intersect is the operating point for this application. As you see, this operating point is just above the 11⁄2-HP pump curve. Any pump at or above the operating point will do the job, so you normally would use the 2-HP pump. Don’t be tempted to choose the 11⁄2-HP pump unless your operating point calculations were very conservative. At the design pressure of 229.5 feet of head, your pump only would give you a little more than 18 gpm. At 20 gpm, you only would have 200 feet of pressure to work with. Remember, over the years, the pump’s performance will begin to fall off, and, as we have said before, it always is better to give your customers more than they expect. Don’t go overboard, though. The 3-HP and 5-HP pumps would work, but, for this application, would be overkill.
Next month, we will continue with part two of pump selection with a look at how pump curves are generated, and how to use some of the other information found on pump curves. ’Til then…
ND
During the last few articles, we laid the groundwork for pump selection by showing how to determine the amount of water needed in terms of gallons per minute, and the pressure needed in terms of PSI or feet of head. This month and next, we will go into the actual pump selection process, how to read pump curves and charts, and how to select the right pump.
Selecting a pump is a three-step process. First, determine the pumping requirements of the job as we did in the last few articles. Second, decide which brand and type of pump (jet pump or submersible) to use. Then go to the Internet or catalogs, and select a pump.
Which Brand?
There are many very good pumps out there. In truth, you really cannot go too far wrong with any of them. Some will handle sand better than others, but most will perform up to their curves and provide reliable service for a number of years. The brand you choose likely will be the one sold by your favorite wholesale distributor, the one that provides you with the best service.Jet or Submersible Pumps
As a rule of thumb, if most of the pumps in your area are jet pumps, install a jet. If most of them are submersibles, go with a sub. If there isn’t a clear-cut pump of choice in the area, consider several other factors:1. Jet pumps are located aboveground, which makes them easy to service – so easy in fact that many homeowners will do their own service work. Not good for a service-oriented pump company.
2. In terms of pump purchase price, when you consider that a 1⁄2-HP submersible performs about the same as a 1-HP jet, the pumps cost about the same. However, when the cost of the pump cable is thrown in (with a sub, the cable is longer and possibly larger since it runs down the well to the pump), the jet could be less expensive.
3. Jets usually are the pumps of choice when the pumping level is 25 feet or less. Jets can work down to 200 feet, but since 50 percent or more of their power goes into recirculating the water through the jet nozzle to provide the lift, they are not as efficient as subs, so it will cost the homeowner more money in electricity to pump with a jet. The deeper the well, the more the balance swings over to subs.
Personally, I would go with a sub if the pumping level is deeper than 25 feet. If you know that some of your competition is bidding a jet, but you want to bid a sub, offer a jet as an alternative and sell your customer up to the sub for its added efficiency.
Performance Curves vs. Charts
Pump manufacturers present their performance information for submersible pumps in the form of performance curves and performance charts. We will look at performance curves this month and performance charts next month.Figure 1 is an example of a typical pump manufacturer’s composite performance curves for an 18-gpm pump. The vertical axis on the left shows the pressure capability in terms of in feet of head and PSI (remember that you can convert from feet of head to PSI by dividing by 2.31, and vice versa). The horizontal axis on the bottom shows flow in terms of GPM.
The six pumps on this curve all use the same impeller and diffuser assemblies, but they differ in the number of stages (impeller/diffuser sets) and the horsepower it takes to drive them. Figure 2 is a cutaway of a 10-stage submersible pump. The more stages, the more pressure the pump will provide. The first number of the model number represents the horsepower, and the last number is the number of stages. To use a curve like this, select the pump that has a curve above the operating point needed for your application.
The operating point is the point on the curve where the GPM required for the application meets the pressure required. Last month, we finished our series on pressure drop with a hypothetical application requiring 20 gpm at 229.5 feet of head. To find this operating point on Figure 1, draw a line up from 20 gpm and over from 229.5 feet of head. Where the two lines intersect is the operating point for this application. As you see, this operating point is just above the 11⁄2-HP pump curve. Any pump at or above the operating point will do the job, so you normally would use the 2-HP pump. Don’t be tempted to choose the 11⁄2-HP pump unless your operating point calculations were very conservative. At the design pressure of 229.5 feet of head, your pump only would give you a little more than 18 gpm. At 20 gpm, you only would have 200 feet of pressure to work with. Remember, over the years, the pump’s performance will begin to fall off, and, as we have said before, it always is better to give your customers more than they expect. Don’t go overboard, though. The 3-HP and 5-HP pumps would work, but, for this application, would be overkill.
Next month, we will continue with part two of pump selection with a look at how pump curves are generated, and how to use some of the other information found on pump curves. ’Til then…
ND
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