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Hammer and Bit Trends -- Part 1

By Greg Ettling
June 1, 2002
Suppliers check in with reports from the field.

Drillers aren't a terribly picky lot. When it comes to their hammers and bits and tri-cones, they primarily are looking for two things -- speed and dependability. The product category that appears to offer the most potential for gains in those two key areas is the hammers. "People are looking for anything that will drill faster," says Tim Thomas, owner of Bit Brokers International in Logan, Ill. "And the hammers are improving all the time."

Falling to the wayside are the old cable-tool bits, Thomas tells us. "That's been dwindling down for years; there's very few of those left around anymore. Tri-cones are slowly fading out - basically because of the hammers and PDC bits. In about 10 years, we're going to see a big difference in the supply of tri-cones."

Interestingly, right now, Thomas estimates his business is 75 percent tri-cones, and 25 percent hammers and bits. "The hammer market is very competitive and the profit margin is really slim. I don't push the hammers but I do supply the hammer customers that I've been working with over the years." The guess here is that Bit Brokers' 75:25 ratio will be changing -- steadily, if not rapidly -- real soon.

Dale Alldredge of Hammer Bit & Supply in Benton, Ill., made the jump from tri-cones to hammers and bits a little more drastically. "I originally started out in the tri-cone business," he explains. "My dad, Bob, has been in the business for about 50 years; he was one of the first re-tippers in Southern Illinois -- Bob Alldredge Bit Service. Without him, I wouldn't be doing this. I worked with him from the time I was 15 up until just last year when I kind of went off on my own doing this hammer bit business. I still re-tip bits for him and he helps me out as well."

Alldredge, who sells three different brands of hammers, reports that the newest trend he's noticed is the popularity of the 10-gauge buttons. "That's what I'm selling the most -- the ones with the double-domed carbide bits. The drillers can get a better penetration rate with them and they're about the same price."

Both suppliers sell more new products than used. "We sell probably 80 percent to 90 percent new hammers vs. used," says Thomas. "Our used market has dropped off considerably because of the imports. I was selling used U.S.-made hammers for more than what the imported stuff cost brand new." That really shrunk his used hammer market. "I've refocused some of my marketing strategies and that's taking me further away from the used hammers. I've been concentrating primarily on the new equipment. But we still sell lots of used bits; that's probably about 25 percent of our sales."

Alldredge adds another reason why the new products are more popular: "In the deeper hole applications, go with the new bit. I'd be concerned with the used one shanking."

Asked what else is becoming more popular, Thomas points to the diamond-enhanced carbide inserts. "They are showing great strides in the wear department," he says. "They've been out for a couple years, but because they're so much more expensive, they weren't worth it for some of the smaller drilling contractors." Explaining a shift to polycrystalline diamond (PDC) bits, he explains, "The innovators will make that shift to the PDC bits. The smaller, mom-and-pop-style drillers that have done their deal their way forever like to keep it that way. The younger generation that's coming in wants to try some things and these PDC bits will be beneficial to a lot of them. But for the most part, getting people to change in this industry is difficult. But 10 years from now, they will have to make some adjustments." Thomas also identifies hole openers as a growing market. "It seems like we're dealing with those more all the time," he observes. "That has been a trend over the past four or five years -- we sell a few more of them every year and I think that will continue to grow steadily."

Neither Thomas nor Alldredge have much in the way of kind words for the imported products, particularly those that have been coming out of Asia. "They were hot for a while," Alldredge recounts. "People were buying them for the price, but they're just not lasting. That gives everyone a bad name." Score one for the you-get-what-you-pay-for camp.

Of course, this being the real world, any product advancements won't come without a price. "Look for prices to increase slightly -- basically because of R&D on the part of the manufacturers," Thomas predicts. "I think your hammers are going to get smaller and faster -- just like computers. And when the manufacturers modify the hammers, they're going to modify the bits, too. I can't keep up with what's on the drawing board, but experience tells me the hammers just keep getting faster all the time. And while they're getting a little bit more expensive, it's not as much as one might expect." He says the cost/benefit ratio actually is quite reasonable.

The two suppliers featured in this first installment have rather different business plans for the immediate future. Alldredge reports that his business is up from last year, a continuation of a dramatic growth spurt over the past five years. "I also sell tri-cone bits, hole openers and stabilizers -- just about everything," he says. "It's turned into almost more than I can handle; I'm afraid of getting too big."

Thomas on the other hand, currently has six employees and is keen to expand. "We just moved into a new 5,000-square-foot office with a 10,000-square-foot shop building so we've got room to grow," he explains. "I expect we'll begin interviewing [this] month. I've got people calling here all the time for things I can't supply -- tools, lots of replacement parts, mud pumps and the like. I'm concentrating on the hammers and bits and it's kept me plenty busy. But I'm also leaving money on the table by not picking up some of these other items. I'm evaluating that right now, looking at what would be good to get into."

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